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Doctoral Thesis
DOI
https://doi.org/10.11606/T.55.2006.tde-23022007-103309
Document
Author
Full name
Sonia Cristina Poltroniere Silva
E-mail
Institute/School/College
Knowledge Area
Date of Defense
Published
São Carlos, 2006
Supervisor
Committee
Arenales, Marcos Nereu (President)
França, Paulo Morelato
Morabito Neto, Reinaldo
Perin Filho, Clovis
Toledo, Franklina Maria Bragion de
Title in Portuguese
Otimização do processo de corte integrado à produção de bobinas - modelos e métodos de solução
Keywords in Portuguese
Problema de corte de estoque
Problema de dimensionamento de lotes
Relaxação lagrangiana
Abstract in Portuguese
Um importante problema de programação da produção surge em indústrias de papel integrando o problema de planejamento em múltiplas máquinas paralelas com o problema de corte. O problema de dimensionamento de lotes deve determinar a quantidade de jumbos (bobinas grandes de papel) de diferentes tipos de papel a serem produzidos em cada máquina. Estes jumbos são então cortados para atender a demanda de itens (bobinas menores de papel). O planejamento, que minimiza custos de produção e preparação, deve produzir jumbos (cada máquina produz jumbos de larguras diferentes) que diminuam a perda no processo de corte. Por outro lado, o melhor número de jumbos do ponto de vista de minimizar a perda no processo de corte pode acarretar em altos custos de preparação. Ambos são problemas de otimização combinatória não trivial, o que tem motivado extensas pesquisas nas últimas décadas, entretanto, essa combinação não é bem explorada na literatura. Neste trabalho, são propostos um modelo de otimização integrado e métodos heurísticos de solução. Foram realizados experimentos computacionais com o intuito de analisar o desempenho dos métodos propostos e os resultados apresentaram- se bastante satisfatórios, significando que tais métodos são apropriados para tratar o problema integrado.
Title in English
Coupling cutting stock and lot sizing problems in the paper industry: mathematical model and solution methods
Keywords in English
Cutting stock problems
Lagrangian relaxation
Lot sizing and scheduling problems
Abstract in English
An important production programming problem arises in paper industries coupling mul- tiple machine scheduling with cutting stock. From machine scheduling the problem of determining the quantity of jumbos (large rolls of paper) of different types of paper to be produced in each machine arises. These jumbos are then cut to meet the demand for items (smaller rolls of paper). Scheduling that minimizes setups and production costs may produce jumbos (each machine produces jumbos of a specific width) which may increase waste in the cutting process. On the other hand, the best number of jumbos in the point of view of minimizing waste in the cutting process may lead to high setup costs. Both problems are non-trivial combinatorial optimization problems, which have motivated ex- tensive research in the last decades, however their combination is not well explored in the literature. In this work, a coupled optimization modelling and heuristic solution methods are proposed. Computational experiments are devised in order to analyze the performance of the methods and the results had been presented sufficiently satisfactory, meaning that such methods are appropriate to deal with the integrated problem.
 
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Tese_Sonia.pdf (585.68 Kbytes)
Publishing Date
2007-02-27
 
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