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Master's Dissertation
DOI
https://doi.org/10.11606/D.3.2016.tde-07072016-103228
Document
Author
Full name
Felipe Jaime Davila
E-mail
Institute/School/College
Knowledge Area
Date of Defense
Published
São Paulo, 2015
Supervisor
Committee
John, Vanderley Moacyr (President)
Kirchheim, Ana Paula
Torres, Sandro Marden
Title in Spanish
Formación tardía de etringita en fibrocemento.
Keywords in Spanish
Difração por raio X
DTG/TG
Formación tardía de etringita
GEMS
Método Rietveld
Termodinámica
Abstract in Spanish
La temperatura de curado, utilizada por la industria de fibrocemento como catalizador en la hidratación del cemento para lograr alta resistencia inicial en sus productos, genera la hipótesis de expansión causada por formación tardía de etringita. Para el planteamiento de dicha hipótesis, el siguiente estudio contempló dos grupos de muestras con el objetivo de estudiar aisladamente su comportamiento químico y físico: uno de los grupos conformado por pasta cementicia con 35% de sustitución de calcario, y el otro conformado por fibrocemento con incorporación de PVA y celulosa. Por calorimetría isotérmica se observó la cinética de reacción de dos pastas, una de ellas curada a 23 ºC y la otra a 85 ºC donde esta última experimentó un efecto catalizador en sus reacciones. Ensayos de DRX y DTG/TG mostraron la presencia de etringita a 23 °C durante todas las edades de hidratación exhibiendo una tendencia de aumento en la intensidad de los picos y en la cantidad, respectivamente, en función del tiempo; sin embargo, a 85 ºC la presencia de esta fase fue inconstante durante las primeras edades de hidratación, a partir de mes de hidratación mostró aumento en cada una de las siguientes medidas realizadas mensualmente; a 85 °C hubo una menor formación de portlandita en comparación con los resultados obtenidos a 23 °C. Utilizando el método Rietveld y análisis químico fueron determinadas las cantidades y las composiciones químicas, respectivamente, de las fases del cemento anhidro y del calcario para alimentar el programa GEMS y simular la hidratación de la pasta estudiada en laboratorio para un tiempo infinito bajo la influencia de la temperatura. Simulaciones de la hidratación de la pasta se aproximaron a los resultados reportados por la revisión bibliográfica permitiendo predecir la presencia de fases en función de la estabilidad termodinámica. Resultados de porosimetría por inyección de mercurio mostraron una mayor concentración de poros, asociados a defectos, en muestras curadas a 85°C con respecto a las de 23 °C. Finalmente, medidas de variación longitudinal para muestras de fibrocemento elaboradas en laboratorio y en fábrica presentaron dispersión en los resultados de expansión para cada uno de los escenarios sin poder correlacionar todos los datos con el aumento de masa exhibido por cada una de las muestras; no obstante, se resalta el riesgo de deterioro del fibrocemento por el aumento de defectos causado por la temperatura así como la creación de todas las condiciones necesarias que favorecen la formación tardía de etringita a partir del proceso de fabricación empleado para este producto.
Title in English
Delayed ettringite formation in fiber cement.
Keywords in English
Delayed ettringite formation
DTG/TG
GEMS
Rietveld method
Termodinamic
Abstract in English
The curing temperature using by the fibercement industry as a catalyst in the hydration of cement, hypothesizes expansion caused by delayed ettringite formation. To approach this hypothesis, this study looked at two groups of samples in order to study its chemical and physical behavior individually. One group was composed of cement paste with 35% substitution of limestone filler, and the other by fibercement with addition of PVA and cellulose. In the isothermal calorimetry test was observed the kinetics reaction of both pastes, one cured at 23 °C and the other at 85 °C, the latter showed a catalytic effect in his reactions. XRD and DTG/TG showed the presence of ettringite at 23 °C for all hydration ages exhibiting a trend of increase in the peak intensity and amount, respectively in function of time, however, at 85 °C the presence of this phase was unstable during early ages of hydration until completing one month hydration where showed an increase in each of the following measurements monthly performed. At 85 °C there was a lower formation of portlandite when it was compared with results obtained at 23 °C. Using the Rietveld quantitative method analysis and chemical analysis were determined amounts and chemical compositions, respectively, of the phases of cement anhydrous and limestone filler to feed the GEMS software and simulate the hydration of paste studied in the laboratory for an infinite time under the influence of temperature. Simulations of paste hydration approached the reported data in literature allowing predicting the presence of phases according to thermodynamic stability. Additionally, results of mercury intrusion porosimetry showed a higher concentration of pores associated with defects, in samples cured at 85 ° C compared to 23 °. Finally, were taken measures of length offset of fibercement samples produced in laboratory and factory which had incorporation of PVA fibers and cellulose; they presented dispersion in the results of expansion for each of the scenarios unable to correlate with the mass gain exhibited by each sample. However, the risk of deterioration of the fibercement is highlighted by the increase of defects caused by temperature and the creation of all necessary conditions to favor the late formation of ettringite from the manufacturing process used for this product.
 
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Publishing Date
2016-07-08
 
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