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Master's Dissertation
DOI
https://doi.org/10.11606/D.3.2005.tde-16012006-124543
Document
Author
Full name
Rogerio Keizo Nakano
E-mail
Institute/School/College
Knowledge Area
Date of Defense
Published
São Paulo, 2005
Supervisor
Committee
Alves, Marcilio (President)
Bucalem, Miguel Luiz
Chaves, Carlos Eduardo
Title in Portuguese
Influência da taxa de deformação na falha de uniões por solda a ponto.
Keywords in Portuguese
aço inoxidável austenítico
Método dos Elementos Finitos
soldagem a ponto
soldagem por resistência
Abstract in Portuguese
Este estudo apresenta uma tentativa para investigação do efeito que a sensibilidade à taxa de deformação do material poderia provocar no modo de falha do ponto de solda. É sabido que alguns materiais quando deformados dinamicamente sofrem elevação na sua resistência mecânica, e portanto este aumento poderia afetar o comportamento, ou seja, o modo de falha da junta. Os modos de falha esperados neste estudo são o de cisalhamento do ponto na interface ou o arrancamento do ponto na região da zona termicamente afetada. Uma formulação analítica para as tensões atuantes devido à solicitação dinâmica no ponto foi proposta com base em estudos existente para juntas solicitadas estaticamente. Propôs-se uma forma de quantificar a taxa de deformação, que foi incorporada à formulação da tensão dinâmica atuante na região da junta. Em conjunto à formulação analítica, um modelo de elementos finitos foi desenvolvido e diversas condições de carregamento e geometrias foram analisadas e posteriormente comparadas com os resultados analíticos. Como resultado principal verificou-se que, para a estimativa adotada para a taxa de deformação de material, o modo de falha da junta não se altera quando comparado com o modo de falha presente na junta solicitada a carregamento estático. E que para as formulações estimadas e modelos investigados a falha teria uma tendência a ocorrer na região da zona termicamente afetada para qualquer dos casos de carregamento analisados.
Title in English
Strain rate influence in the spot welding joints failure.
Keywords in English
austenitic stainless steel
resistance weld
solid modeling
spot weld
strain rate
Abstract in English
This study presents an attempt to probe the effect that some materials strain rate sensitivity could set in the failure mode of the spot weld joint. It is well known that some materials when dynamically loaded and deformed have its mechanical strength increased and therefore this strength increase could affect the joint failure behavior. The failure modes taken in account in this study are the shear of the spot weld in the interface region and the pull-out of the spot weld in the heat affected zone. An analytical formulation to the acting stress in the spot weld region owing to the dynamic loading has been proposed based on studies performed to the statically loaded spot weld joint. Moreover, an analytical formulation has been proposed to quantify the strain rate, and it has been incorporated in the dynamic stress formulation. A finite element model has been also built. Several geometrical configurations of this model have been analyzed under several velocity loading conditions, and their results have been compared with the analytical considerations. As the main result, it has been verified, to the estimated strain rate formulation, the failure mode in the dynamic loading condition has not effectively changed in comparison with the statically loaded joint failure. And according to the formulation considered and the finite elements models results the failure would tend to happen in the heat affected zone to any of the loading cases taken in account in this study.
 
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Publishing Date
2006-01-18
 
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